Table of content
Introduction
How to Use This Manual
Subject / Pictorial Index
Safety Information
Driver?s Daily Checklist
PM Report Form
Planned Maintenance Program
Battery Removal
Battery Maintenance
Lift Pump Motor Microswitch Adjustment
Service Brake Microswitch Adjustment
Parking Brake Microswitch Adjustment
Accelerator Control
Electrical System
Electrical Motor Maintenance
Drive Motor Brush Replacement
Steer Motor Brush Replacement
Steer Pump Motor
Drive Motor
General Motor Maintenance
Steer Axle Trunnion Microswitch Adjustment
SCR Control Panel
SCR Control Operation and Troubleshooting
Drive Axle Maintenance
Drive Axle
Pneumatic Tire and Wheel Maintenance
Brake Bleeding Procedure
Parking Brake Adjustment
Brake Caliper Assembly
Brake Master Cylinder
Pylon Release Adjustment
Steering Gear Control
Steer Axle Trunnion Bearings Adjustment
Steer Wheel Bearing Maintenance
Power Steering Relief Pressure Check
Steer Cylinder Linkage Check & Adjustment
Steer Axle, Steering Linkage, Steering Trunnion
Steering Cylinder
Steer Pump
Hydraulic Sump Fluid and Filter Change
Lift Pump
Hydraulic System Relief Pressure Check and Adjustment
Hydraulic Valve (Main Hydraulic Valve)
Hydraulic System Schematic Diagram
Tilt Cylinder Adjustment
Tilt Cylinder
Tilt Cylinder Drift Test
Lift Chain Check and Adjustment
Upright Downdrift Test
Fork Maintenance
Lift Chain Maintenance
Upright Removal
Counterweight Removal
Front Battery Plate Adjustment
Machine Jacking and Blocking
Overhead Guard Removal
Hood Removal
Truck Data Plates and Decals
Suggested Equipment for Electric Truck PM
Fire Extinguisher Recommendations
Lubricant Specifications and Recommendations
Truck Specifications
Measuring Voltages with the V-O-M
Measuring Resistance with the V-O-M
This manual is intended to be used by persons who are trained and authorized to do lift truck maintenance. The recommended procedures for routine servicing and adjustments as well as for removal and overhaul of major components of the truck are outlined. It is written to show and describe the adjustment, removal, disassembly, inspection, repair, and assembly steps that are normally required to service these components.
The detailed procedures are arranged in sequence by numbered GROUP and Section. The GROUP numbers are the same as the component group in the Master Parts Book. Each GROUP has its own Table of Contents, so that you can find the various topics within more easily. If you cannot find a topic in the Table of Contents, check the Index at the back of the manual.








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